Thermal Dispersion Flow Switch
Thermal Dispersion Flow Switch

Explosion-Proof Thermal Dispersion Flow Switch-SI33EX

The Thermal Dispersion Flow Switch is a solid-state flow switch with no moving parts. It can be used to monitor flow/no-flow conditions for a variety of liquids、gas、and oils. Thermal Dispersion Flow Switches are available with solid-state or relay outputs. They are relatively compact and can be applied to a variety of pipe sizes. All stainless steel construction, a variety of process connection sizes are available. Thermal Dispersion Flow Switches can be used in general-purpose and explosion-proof environments. Thermal Dispersion Flow Switches have a rugged and durable housing. It can measure media including: liquids, gases and oils.

  • Support customization
  • OEM
  • No moving parts
  • Maintenance-free
  • Easy to install
  • 6 LEDs display the flow rate status of the fluid in real time,
  • Fully waterproof housing design: IP67
  • Wide range of applicable pipe diameters
  • Adjust the set point at will
  • Optional anti-corrosion type
  • Pressure resistance: 100Bar
  • The indicator light directly displays the flow rate
  • Optional relay, analog output or analog switch integrated output

Thermal Dispersion Flow Switch Introduction

Working Principle of Thermal Dispersion Flow Switch:

The Thermal Dispersion Flow Switch is based on the principle of heat transfer. The Thermal Dispersion Flow Switch consists of two temperature sensors. One temperature sensor is the reference and measures the temperature of the fluid in which the Thermal Dispersion Flow Switch probe is immersed. The second temperature sensor is heated using constant power. This creates a temperature difference between the two temperature sensors.

As the flow rate of the fluid increases, there is a cooling effect as the fluid moves past the heated sensor. The greater the flow rate, the greater the cooling. A decrease in the temperature difference between the two temperature sensors indicates that the flow rate exceeds the set point. When the flow rate decreases, there is less cooling, which leads to an increase in temperature difference. Thermal dispersion flow switches are usually available in a variety of models, with optional lengths, structural materials and output types to meet a wide range of application requirements.

Thermal Dispersion Flow Switch

Thermal dispersion flow switches implement the following monitoring functions:

  • Medium flow
  • Reduce/increase flow rate
  • Medium presence/absence
  • Medium flow/stationary
  • Monitor the flow rate of fluid in the pipeline, and flow interruption monitoring
  • Prevent the pump from running dry

Read More about Flow Switch.

Dispersion Flow Switch Features Parameters

Setting range Water—1-150cm/s, Oil—3-300cm/s, Air—20-2000cm/s
Measurement medium Water, oil, gas and other media compatible with stainless steel
Output type PNP/NPN/Relay, /NO/NC can be set(SPDT)
4-20mA
Power supply 24V±20%DC
Power on Maximum 400mA (PNP or NPN type); Maximum 3A 24VAC/DC (relay type)
No-load current Maximum 80mA
Flow indication LED row (6 pieces), or Digital display
Setting method Key setting
Withstand voltage range 100bar (maximum customizable 40MPa)
Medium temperature change ≤4℃/s
Response time 1~13s, Normal 2s
Initialization time About 8s
Electrical protection Reverse phase, short circuit, overload protection
Explosion-proof grade ExdCT6
Protection grade IP67
Medium temperature -20-100°C (customizable -60~150)
Ambient temperature -20-80
Storage temperature -20-100°C
Wiring method Terminal connection M20*1.5
Material Probe: stainless steel (customizable 316L/titanium alloy/PTFE material);
Housing: cast aluminum
Repeat accuracy ±2%

Thermal Dispersion Flow Switch

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Sino-Inst’s thermal dispersion flow switch can be customized. Sino-Inst has a wide range of products. If you have any questions about flow measurement, please contact us immediately. Our professional engineers will provide you with a reasonable measurement solution.

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Dispersion Flow Switch Features Applications

  • HVACthermal dispersion flow switch
  • Petroleum
  • Chemical
  • Power
  • Food and Beverage
  • Pharmaceutical
  • Power Plant
  • Water and Water Treatment
More Detail

What is Thermal Dispersion?

Thermal dispersion refers to the uniform distribution process of temperature inside a substance. Thermal dispersion is caused by the temperature difference between different parts of an object. In the absence of an external heat source and heat source, the inside of the object will gradually reach a thermal equilibrium state.

In real life, the size of thermal diffusivity is crucial to many phenomena and applications. In construction engineering, understanding the thermal diffusivity of materials helps to control the heat transfer efficiency of buildings under different climatic conditions. In electronic engineering, thermal diffusivity is crucial to the heat dissipation design of electronic equipment. It determines the uniformity of heat distribution and heat dissipation efficiency of the equipment during operation. It affects the stability and life of the equipment.

The size of thermal diffusivity is affected by many factors: type, structure, temperature, etc. Metals have higher thermal diffusivities. Because they have a compact crystal structure and good free electron mobility, which is conducive to the rapid transfer of heat. In contrast, non-metallic materials and insulators usually have lower thermal diffusivities. Because they lack free electrons or their crystal structure is not tight. Heat transfer is hindered to a certain extent.

Thermal Dispersion Flow Switch

How does a Flow Control System Work?

The flow control system consists of a flow meter, a flow regulator, and a control valve (pneumatic control valve or electric control valve). It can complete the fully automatic control of the flow value in the modern industrial process control system. It has a fast response and high control accuracy. The flow control system is widely used in chemical, food, biomedicine, environmental protection, metallurgy, water supply and drainage, papermaking, electricity and other industries.

Control principle

Any automatic control system is composed of three parts: sensor, controller and actuator. In this flow control system, the sensor is a variety of flow meters. The controller is a flow regulator, and the actuator is an electro-pneumatic control valve. This control system is a single-loop closed-loop control.

The electromagnetic flow meter collects the flow value downstream (or upstream) of the valve. When the flow value changes, it is fed back to the flow regulator promptly. The regulator compares and calculates the detected flow value according to the set value. Outputs the analog signal (4- 20mA or 1- 5V) to the control valve promptly.

Adjust the opening of the control valve to stabilize the flow value near the set value. When the flow value is stable, the control valve stops adjusting. Once the control flow value is disturbed, the system starts a new adjustment process. Therefore, automatic control is a stable system, not a permanent system. This places a relatively high demand on the performance of the control valve and the regulator to adapt to the frequent adjustment process.

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