Integrated temperature transmitter explosion-proof
Compact integrated temperature transmitter
Explosion-proof digital integrated temperature transmitter
Integrated temperature transmitter explosion-proof
Compact integrated temperature transmitter
Explosion-proof digital integrated temperature transmitter

Integrated Temperature Transmitter

An integrated temperature transmitter consists of a temperature-sensing element (thermal resistor or thermocouple) and a signal conversion and amplification unit.

It is used to measure the temperature of liquids, steam, other gaseous media, or solid surfaces within the -200-1600°C. It is typically used in conjunction with display instruments, recording instruments, and various control systems.

  • Two-wire transmission. The two wires that power the signal converter also transmit the output signal.
  • Output: Constant current signal (4-20mA).
  • Strong anti-interference capability and excellent long-distance transmission performance.
  • The signal converter is encapsulated in epoxy resin into a module.
  • It is vibration-resistant, corrosion-resistant, and moisture-resistant.
  • The thermocouple’s millivolt signal is directly converted to a 4-20mA current output by the signal converter.
  • Using ordinary cables for signal transmission, expensive compensation wires are eliminated.
  • Temperature transmitters with on-site display also output a 4-20mA current signal.
  • Reading the actual measured temperature at the measurement site greatly facilitates operators.
  • High accuracy, anti-interference capability, and excellent long-term stability.
  • Maintenance-free and capable of long-distance transmission (up to 1000 meters).

Integrated Temperature Transmitter Description

An integrated temperature transmitter consists of a temperature sensor and a signal converter. The signal converter is installed in the cold-end junction box of the temperature sensor. Temperature influences the temperature sensor, generating a resistance or potential effect. It is converted into a differential voltage signal. This signal is amplified by an amplifier and then converted to voltage and current. The final output is a 4-20mA current signal corresponding to the measuring range.

Integrated temperature transmitters are available in three types: standard, explosion-proof, and digital display. Standard and explosion-proof types offer different built-in temperature transmitter modules to meet requirements. Temperature transmitters are further divided into two series: thermocouples and RTDs.

Read More about: How does a Temperature Transmitter Work?

Integrated Temperature Transmitter Parameters

Range -2001600℃
Normal Accuracy ±0.25%
Supply Voltage 1330VDC
Load Resistance 0850Ω
Output Signal 420mA
Basic Error ±0.2%±0.5%
Display Mode LCD
Ambient Temperature Effect 0.25%/10℃
Cold End Compensation Error 0.5%/10℃
Explosion-Proof Marking dⅡBT4
Protection Rating IP65
Input Type RTD, Pt100, two-wire or three-wire thermocouple (all known types)
Ambient Temperature -40-85℃With display type: -10-70℃
Ambient Humidity 0-95%RH, non-condensing
Display Options Pointer meter or digital LCD optional
Protective Tube Material 1Cr18Ni9Ti or ceramic or corundum tube

Get a Free Quote of Integrated Temperature Transmitter

Sino-Inst’s integrated temperature transmitters are used in various aspects of industrial processes. Sino-Inst has many successful temperature measurement projects around the world. Our products offer returns and exchanges within the one-year warranty period. We are a leading supplier of integrated temperature transmitters from China. We offer competitive pricing and quality. Contact us today for a free quote.

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Integrated Temperature Transmitter Applications

Various chemical processes require specific temperature conditions. Temperature transmitters monitor and control the temperature of equipment. such as reactors and distillation columns in real time, ensuring the accuracy and safety of chemical reactions. In the power industry, temperature is a key indicator of the operational stability of power generation equipment.

Temperature transmitters are widely used in equipment. such as boilers, steam turbines, and generators. By monitoring temperature changes, potential problems can be promptly identified and resolved, ensuring the safe operation of power equipment.

In pharmaceutical production, Temperature stability is crucial to product quality and purity. In the pharmaceutical industry, temperature transmitters enable temperature monitoring and control, which ensures drug quality and safety.

In the food industry, temperature has a direct impact on the taste, quality, and safety of food. Temperature transmitters are mainly used in heating, cooling, and drying processes to ensure food quality and safety.

Integrated temperature transmitters are also used in the power industry to improve energy efficiency. And in the oil and gas industry for temperature monitoring in refineries and production processes. They are used for temperature control in heating, ventilation, and air conditioning systems. In water treatment plants, they monitor water temperature to ensure stable treatment processes.

Explosion-proof resistance integrated temperature transmitter application

More Detail

Integrated Temperature Transmitter Wiring and Calibration:

The transmitter system is connected as shown in the diagram. A 24VDC power supply is supplied to the transmitter via a shielded cable. Connect “V+” to the positive terminal of the 24VDC supply, and “V-” to the negative terminal, outputting 4-20mA. Connect the transmitter to a standard signal source (resistance box or millivoltmeter).

When the signal source provides zero and full-scale signals. It repeatedly adjusts the zero and full-scale potentiometers to precisely adjust the span.

“Z” represents the zero adjustment potentiometer

“S” represents the full-scale adjustment potentiometer (all potentiometers are factory-calibrated).

During use, errors due to factors such as line resistance and ambient temperature occur. Simply fine-tune the zero potentiometer “Z” to correct them. This calibration method can also be used to correct system errors.

integrated temperature transmitter 4-20mA wiring

Note: Typically, the power supply voltage Vs is 24V, and the load resistor RL is 250Ω. This means that when a current of 4-20mA flows through the loop, the voltage drop across RL is 1-5V. If different values ​​for Vs and RL are used, the RL value must not exceed the value calculated using the formula RL = (Vs – 13)/0.02.

What affects temperature transmitter accuracy?

After selecting a temperature transmitter, the wiring method used during field use can also affect the transmitter’s measurement accuracy.

For example, RTD sensors can be connected to the transmitter using two-wire, three-wire, or four-wire wiring. The two-wire connection includes the wire resistance in the RTD value, which can increase measurement error. Three-wire and four-wire wiring eliminates this problem by eliminating wire resistance.

For another example, for thermocouple temperature sensors, compensation wire of the appropriate material must be used for the field connection to the transmitter. This is vital to avoiding errors caused by differences between the actual cold-end temperature and the cold-end temperature measured by the transmitter.

It is important to note that whether the cold end compensation element in a thermocouple temperature transmitter is internal or external also affects accuracy.

Site environmental factors can also affect the measurement accuracy of a temperature transmitter. For example, temperature, humidity, electromagnetic environment, vibration, and power supply all have a certain impact on accuracy. The temperature transmitter should be installed and used within its specified environmental conditions. To ensure that the required measurement accuracy is met.

Explosion-proof digital integrated temperature transmitter for natural gas stations

Is there a way to monitor temperature remotely?

Sino-Inst supplies remote temperature transmitters. They can monitor temperature remotely, making it convenient for users to record data.

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