Hydrostatic Pressure in Industrial Processes

Table of Contents

Hydrostatic pressure is ubiquitous in aerodynamics, mechanical design, and manufacturing. Hydrostatic pressure testing is also widely used in various industries. This article introduces the definition, applications, and calculation formulas of hydrostatic pressure.

What is Hydrostatic Pressure?

Hydrostatic pressure is the pressure exerted on an object by a homogeneous fluid. It is an omnidirectional force, acting evenly on all parts of the object’s surface. An increase in hydrostatic pressure causes the object’s volume to decrease while its shape remains unchanged. It is the pressure exerted by a stationary fluid under the influence of gravity. Hydrostatic pressure is perpendicular to the surface under pressure and is equal in all directions at any given point.

In physiology, hydrostatic pressure specifically refers to the pressure exerted by tissue fluid on capillary walls. In engineering, hydrostatic pressure is used in deep-sea exploration. For example, at 10,900 meters below sea level, hydrostatic pressure can reach 110 MPa. Hydrostatic pressure technology is also used in biological research and deep-sea equipment development.

Hydrostatic Pressure Formula

The formula is P = ρgh, 
where ρ is the liquid density, g is the acceleration due to gravity, and h is the height of the liquid column.

Another formula is p = p0 + γh,

where p0 is the pressure at the water surface and γ is the specific gravity of the liquid.

In most engineering applications, standard values ​​can be used:

The fluid density ρ is typically taken as 1000 kg/m³ (for water). The acceleration due to gravity g at the Earth’s surface is approximately 9.81 m/s².

Substitution: Substitute the known quantities into the above formula to calculate the hydrostatic pressure. For example, if the water depth is 10 meters, the hydrostatic pressure is:

P = 1000 × 9.81 × 10 = 98,100 Pa

In addition, in practical engineering, the total hydrostatic pressure calculation for surfaces of varying shapes must be considered. For example, the total hydrostatic pressure on a rectangular surface can be calculated using the following formula: P = Ω × b, where Ω is the area of ​​the pressure-bearing surface and b is the width.

What Factors Affect Hydrostatic Pressure Measurements?

According to the hydrostatic pressure formula, P = ρgh, density, depth, and gravitational acceleration all affect hydrostatic pressure data. However, for fluids in closed containers, hydrostatic pressure is also affected by the external ambient pressure and varies depending on conditions, such as high altitude (low air pressure) versus low altitude (high air pressure).

Furthermore, temperature can affect hydrostatic pressure measurements. This is because density (ρ = m/V) varies with temperature. This is due to the law of physics: at constant pressure, volume expands as temperature increases. Thus, the density of a medium decreases with increasing temperature and increases with decreasing temperature. Since hydrostatic pressure remains constant in an open container, temperature changes can negatively affect the measurement results. Therefore, when measuring the hydrostatic pressure of a liquid, the medium temperature must always be considered.

density and temperature
density and temperature

Case Study: Accuracy Deviation Without Temperature Compensation

At room temperature (20°C), water density is 998.20 kg/m³. Calculating the same density value at 80°C yields a 2.7% measurement error, as water density at 80°C is only 971.79 kg/m³ (see main figure). For oils and fuels, temperature-related density variations are even greater, resulting in measurement deviations of approximately 4.5% (as in the engine oil example).

How to Measure Hydrostatic Pressure?

Multiple methods exist for hydrostatic pressure measurement. Common techniques include:

U-tube manometers calculate fluid hydrostatic pressure based on liquid column height differences. They are suitable for low-pressure applications.

Pressure sensors can also measure hydrostatic pressure. These convert pressure signals into electronic signals. As a pressure measurement expert with more than 20 years of experience, Sino-Inst offers customized hydrostatic pressure solutions. We supply all kinds of sensor types: resistive strain gauge pressure sensors, semiconductor strain gauge pressure sensors, piezoresistive pressure sensors, inductive pressure sensors, and capacitive pressure sensors.

Read More: 7 Types of Pressure Sensors: Different Types, Working Principles, and Definitions

Sino-Inst Featured Product

Deep Well Water Level Sensor
Deep Well Water Level Sensor
Downhole pressure sensor
Downhole Pressure Sensor
Ceramic-capacitive-pressure-sensor-thread-mounting
Ceramic-capacitive-pressure-sensor-thread-mounting
Differential-Pressure-Level-Transmitter
Differential Pressure Level Transmitter
Combined-Pressure-and-Temperature-Sensor
Combined Pressure and Temperature Sensor-Integrated Structure
Submersible Stainless Steel Level Sensor for High Temperature Liquids
Submersible Stainless Steel Level Sensor for High Temperature Liquids

What is Hydrostatic Pressure Test?

A Hydrostatic Pressure Test involves applying pressure to a water pipeline system under static conditions. This test verifies the stability and seal integrity of pipes and their connections when subjected to prolonged static water pressure.

First, Hydrostatic Pressure Testing is fundamental to ensuring water supply safety. Defects in the pipeline system could not only lead to water resource wastage but also trigger more severe safety issues due to pipeline leaks.

Secondly, Hydrostatic Pressure Testing is crucial for maintaining the long-term stable operation of pipeline systems. As a complex network, failure in any single component may impact the operational efficiency of the entire system.

Hydrostatic testing also has economic benefits. While there are costs associated with conducting hydrostatic testing, this preventative measure is undoubtedly more cost-effective.

hydrostatic pressure test

Hydrostatic Pressure Technical Application

Utilizing Hydrostatic Pressure for Liquid Level Measurement

Hydrostatic level gauges utilize hydraulic technology. Their operating principle is based on the proportional relationship between the hydrostatic pressure of the measured liquid and the liquid’s height. Hydrostatic level sensors operate on this principle. After temperature compensation and linearization, they use an isolated diffused silicon sensing element or a ceramic capacitive pressure sensor to convert the hydrostatic pressure into an electrical signal.
When a hydrostatic level sensor is immersed in the liquid to a certain depth, the pressure acting on the sensor is calculated as: P = ρ*g*H + P_0.

Where:

P is the pressure at the sensor’s immersion depth; ρ is the density of the measured liquid; g is the local acceleration due to gravity; P_0 is the atmospheric pressure at the liquid surface; and H is the sensor’s immersion depth. The liquid level can be determined by measuring pressure P.

Hydrostatic deep well level measurement
Hydrostatic deep well level measurement

Impact of Hydrostatic Pressure on Differential Pressure Transmitter Performance

As hydrostatic pressure increases, the characteristic curve of a differential pressure transmitter significantly bends in the negative direction. This finding has important implications for the production, inspection, and application of differential pressure transmitters.

The measuring element and pressure-bearing components of a differential pressure transmitter are rigidly connected. Deformation of the pressure-bearing component under pressure exerts forces on the measuring element, affecting the measurement results. Factors such as assembly accuracy can cause this effect to exceed the original design specifications.

For this reason, differential pressure transmitters must undergo hydrostatic pressure testing after production to verify compliance with design specifications. Hydrostatic pressure testing is also mandatory after disassembly and maintenance of pressure-bearing components to assess assembly quality.

Methods for Correcting Hydrostatic Pressure Error in Differential Pressure Transmitters:

1. Simultaneously inject identical hydrostatic pressures into both the positive and negative pressure chambers of the transmitter. To directly eliminate hydrostatic pressure effects and resolve the issue completely.

2. For three-valve manifolds with transmitters installed, open one of the high/low-pressure valves while closing the other. Keep the balancing valve open to restore equilibrium.

3. When uncertain about air presence in the positive/negative pressure chambers. Resolve by venting or purging trapped air.

Dynamic Pressure vs Hydrostatic Pressure

In fluid mechanics, hydrostatic pressure refers to the pressure exerted by a fluid at rest. It is a force acting vertically on the fluid surface, attempting to expand the surface area. Hydrostatic pressure is equal in all directions within the fluid. This is related to the incompressibility of fluids. In daily life, we can measure the hydrostatic pressure of gases using a barometer. For liquids, a liquid manometer is employed. Hydrostatic pressure remains constant regardless of changes in the fluid’s state of motion. Make it a stable parameter in fluid mechanics.

Dynamic pressure is closely tied to the fluid’s state of motion. It means the pressure generated by changes in velocity during fluid flow. It is a manifestation of fluid kinetic energy. And dynamic pressure is proportional to the square of the fluid velocity. As fluid velocity increases, dynamic pressure correspondingly rises.

In engineering applications, dynamic pressure can be measured using instruments. like Pitot tubes. Understanding dynamic pressure is vital for interpreting fluid behavior during motion. such as in aircraft lift generation or fluid conveyance within pipelines.

Though distinct, hydrostatic and dynamic pressures do not exist in isolation. During fluid motion, hydrostatic pressure and dynamic pressure interact to form the total pressure of the fluid. Total pressure determines the fluid’s state of motion and energy conversion.

In practical applications, understanding the distinction between hydrostatic and dynamic pressure is vital for engineers designing fluid systems and analyzing fluid problems. Precise control of hydrostatic and dynamic pressures enhances the efficiency and safety of fluid systems.

Read More about: Static Pressure VS Dynamic Pressure VS Total Pressure

Under normal conditions, the formation pressure at a given depth underground equals the hydrostatic pressure exerted by formation fluids at that location. This pressure is formed by the hydrostatic pressure of formation fluids above that depth. If formation water is fresh water, its density is 1.00 g/cm³. If formation water is brine, its density varies with the salinity of the formation water.


Normal formation pressure. Brine is a common formation fluid with a density of approximately 1.07 g/cm³. The formation pressure gradient is approximately 10.496 kPa/m. This falls within the normal pressure gradient range. To calculate the pressure in a brine-bearing formation, multiply the depth by 10.496 kPa/m.

The hydrostatic pressure within a pipe represents the total kinetic energy of the fluid (excluding the inherent chemical energy of the medium). This total energy originates from the initial kinetic energy imparted by the source pump or blower.


When the source pump or blower remains operating at a constant level, the dissipation or change in the total energy of the fluid within the pipe depends solely on the resistance encountered during flow. In other words, the primary factor affecting the hydrostatic pressure in a pipe is the pipe resistance (ignoring the effects of external temperature changes).

Hydrostatic pressure is more than just a term. It also has practical applications in industrial processes. Here are some specific application scenarios:

  • In medicine, the formula of hydrostatic pressure helps explain how blood pressure changes with body position.
  • Engineers must confirm hydrostatic pressure when designing dams and reservoirs to ensure they can withstand the pressure generated by the impounded water.
  • Understanding hydrostatic pressure is vital for divers. As diving depth increases, pressure increases significantly. It can affect their buoyancy and the function of their equipment.
  • In calculations involving hydrostatic pressure, the formula for calculating hydrostatic pressure can be used to determine other parameters, such as altitude, density, gravitational acceleration, and flow rate. Small amounts of pressure can have a significant effect.

In short, hydrostatic pressure is used in a variety of industrial research applications. This article provides a detailed understanding of hydrostatic pressure. We hope you’ll gain a deeper understanding of it after reading it.


If you need a hydrostatic pressure measurement, please feel free to contact us. Sino-Inst has been deeply involved in pressure measurement for many years. We have extensive measurement experience and numerous successful cases. Our engineers can provide you with a customized measurement solution free of charge. Contact us now for a quote!

Welcome To Share This Page:
Product Categories
Latest News
Get A Free Quote Now !
Contact Form Demo (#3)

Related Products

Related News

Steam drives the industrial process and it is used in a variety of applications. Measuring steam pressure is difficult due

Pressure switches and pressure sensors are both commonly used process pressure measurement and control instruments.Pressure sensors continuously measure pressure, display

Hydraulic systems increase force by varying pressure. Hydraulic pressure transducers monitor system pressure in real time and convert pressure signals

A capacitive level sensor, also known as a capacitive level meter. It measures liquid level by converting changes in the

With the advancement of technology, sensors have become an integral part of equipment in industrial. And the level sensor has

Sensor technology is an indispensable part of modern industry, scientific research and daily life. Among them, air pressure sensors are

Compressed air is very common in industrial processes. Measuring the pressure of compressed air can ensure the safety of operators.

What is an Ultrasonic Clamp-On Flow Meter? Ultrasonic flow meter is a non-invasive flow sensor used to measure the volume

Definition of 4-20mA pressure transmitter The 4- 20mA pressure transmitter can convert physical quantities into electrical signals. The most widely

Scroll to Top

Get A Free Quote Now !

Contact Form Demo (#3)