Tuning fork density meter
Tuning Fork Density Meter Sensor
Tuning fork density meter appearance
Tuning fork density meter
Tuning Fork Density Meter Sensor
Tuning fork density meter appearance

Tuning Fork Density Meter

The Tuning Fork Density Meter Short, supplied by Sino-Inst, is an insertion-type density meter (concentration meter) with an insertion mounting. It is commonly used for density measurement of media in pipelines, open tanks, and closed containers. Fluid density depends directly on the vibration frequency received by the tuning fork in the medium into which the sensor is inserted. A built-in temperature sensor provides temperature compensation. The meter’s measurement range is: 0-2.5 g/cc (0-2500 kg/m³), 0~100.0%.

  • Customization available; stable operation in harsh environments.
  • The tuning fork density meter provides high-precision density measurement suitable for various industrial process control applications.
  • Measurement results remain stable under varying fluid pressures, densities, and other physical properties.
  • It can continuously and in real-time measure liquid density, suitable for process control and monitoring.
  • Unaffected by fluid properties (viscosity, pressure, density, etc.), it can measure the density of mixtures containing solids or bubbles.
  • The tuning fork density meter can be directly installed in storage tanks and pipelines.
  • Plug-and-play and maintenance-free.
  • The tuning fork and liquid-contacting parts are made of materials such as 304/316L/HC276/titanium alloy/zirconium.
  • It has a PT1000 temperature sensor, covering temperatures from -50℃ to 150℃, which meets the needs of numerous application scenarios.
  • It provides a reliable solution for the density measurement of various media. It includes lime slurry, ammonia, mineral slurry/coal slime, pharmaceutical solutions, concentrated solutions, hydrofluoric acid, hydrochloric acid, and sulfuric acid.

Tuning Fork Density Meter Description

The tuning fork density meter operates based on the principle of component vibration. The component is the tuning fork part immersed in the liquid being measured. The tuning fork part senses vibration through an internal piezoelectric device fixed to one end of the fork body. The oscillation frequency is detected by a secondary piezoelectric device fixed to the other end of the fork body. The signal is then amplified by the circuitry at the top.

The liquid density is closely related to the vibration frequency of the flowing liquid; when the density of the liquid changes, the vibration frequency also changes. The density of the liquid being measured can be accurately calculated using the following equation.

D = K0 + K1T + K2T² D = Uncalibrated density of the measured medium (kg/m³)

T = Vibration frequency (μs). K0, K1, K2 = Constants

During density detection, the insertion-type densitometer (concentration meter) can automatically compensate for the effect of temperature on the density (D) of the measured medium; pressure has no significant effect on density.

Read More about: Tuning Fork Level Switches

Tuning Fork Density Meter Parameters

Measurement Range 0-2.5g/cc(0-2500 kg/m³),0~100.0%
Calibration Range 0-2.5g/cc(0-2500 kg/m³),0~100.0%
Measurement Accuracy ±0.001 g/cc(±1kg/m³),±0.5%
Repeatability ±0.001g/cc(±0.1 kg/m³)±0.1%
Operating Temperature Range -50℃~+150℃
Maximum Working Pressure 4mpa
Fluid Viscosity Range 0 -2000 cP
Temperature Coefficient Less than 0.1 kg/m³/℃ (±0.5%) after correction
Pressure Effect Negligible
Built-in Temperature Sensor Digital sensor, temperature compensation
Wetted Materials 316L, 2205, 2507 stainless steel, HAC, titanium, PTFE/PFA
Fork Coating Standard PTFE or PFA
Power Supply 24VDC, ≥50 mA
Analog Signal Output 4-20 mA, 0-1000Hz, RS485 Modbus RTU HART
Output Accuracy (20℃) ±0.1% or ±0.05%FS of reading
Output Repeatability (-40~+85℃) ±0.05%FS
Process Connection DIN 50 PN16 G 1.5 inch thread, 3 inch chuck
Protection Rating IDF and RJT sanitary type
Enclosure IP65

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Sino-Inst’s tuning fork density meters are sold worldwide. Our tuning fork density meters have a proven track record of success in numerous projects globally. Choose us with confidence. We offer a one-year warranty and fast international shipping. Our professional engineers can customize a solution of a tuning fork density meter for you free of charge. Contact us now!

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Tuning Fork Density Meter Applications

The insertion-type tuning fork densitometer (concentration meter) can perform density detection online in real time. It can be used for process control of products with density as a basic parameter or for quality control with solid percentage or concentration percentage as a reference.

Typical industries include:

  • Sugar and brewing: extraction of fruit juice, syrup, grape juice, etc., alcohol, ethane, and ethanol interfaces, etc.
  • Dairy products: condensed milk, lactose, cheese, dry chees,e and lactic acid, etc.
  • Mining: coal, potash, brine, phosphate, compounds, coal slime, slurry, limestone, copper, etc.
  • Oil refining: lubricating oil, flavorings, fuel oil, vegetable oil, etc.
  • Food processing: tomato juice, fruit juice, vegetable oil, starch milk, jam, etc.
  • Pulp and papermaking: black pulp, green pulp, pulp washing, evaporators, white pulp, caustic soda, etc.
  • Desulfurization and denitrification: acid, caustic soda, urea, ammonia, slurry, etc.
  • A tuning fork density meter is usually used for interface detection in multi-product pipelines in the above industries, density detection of stirred mixtures, monitoring media density in reaction vessels, and interface detection in separators.
More Detail

Are Density and Viscosity the Same Thing?

Density and viscosity are two important parameters in industrial measurement processes. They are not the same thing.

Density refers to the mass per unit volume. Viscosity is the internal frictional resistance of a fluid.

Density determines the mass properties of a fluid. Viscosity determines the flow properties of a fluid.

Tuning fork density meter applications

What is the Difference between a Viscometer and a Density Meter?

A density meter and a viscometer are two different instruments used to measure different physical properties.

A density meter measures the density of a substance, i.e., the mass per unit volume. Density is an inherent property of a substance, usually expressed in grams per cubic centimeter (g/cm³) or grams per milliliter (g/mL).

A viscometer measures the viscosity of a fluid, i.e., the viscosity or flow resistance of the fluid. Viscosity is a physical quantity describing the flow characteristics of a fluid, usually expressed in pascals (Pa·s) or millipascals per second (mPa·s).

How Accurate is a Density Meter?

Sino-Inst’s density meters have an accuracy of ±0.001 g/cc (±1 kg/m³), ±0.5%. Higher accuracy can be customized.

What are the Limitations of a Density Meter?

It has significant deviations when detecting liquids containing solid-liquid mixtures or liquids with crystals or bubbles. Because in this situation, the tuning fork is driving a solid or bubble, not a liquid, the deviation is large.

Density meters have relatively high requirements for tube diameter installation; improper installation may lead to boundary effects. Flow rate requirements are also relatively high. Stirring and high flow rates will affect the measured values.

Tuning fork density meter for measuring cement

How to Calibrate a Density Meter?

To ensure the accuracy of the measurement result, we should calibrate the density meter regularly. Calibrating a density meter involves the following steps:

Selecting a suitable reference substance:

Choose an appropriate calibration solution based on the application of the density meter and the characteristics of the sample to be measured. Commonly used are liquids with known density values ​​such as water (density 1 g/cm³ at 4°C) and alcohol.

Following the manufacturer’s guidelines:
Different types of density meters may have different calibration methods; please strictly follow the instructions in the equipment manual.

Adjusting to the standard value:
Place the density meter in the selected calibration solution, and then adjust the density meter according to the difference between the reading and the actual density until the correct reading is achieved.

Record Calibration Progress:
After calibration, record the calibration date, the calibration solution used, and the final results for future reference.

Regular Recheck:
After the initial calibration, it is recommended to annually recheck the accuracy of the density meter and make adjustments as needed.

It is vital to note that for certain specialized fields, specific standards or specifications may be required for calibration.

Furthermore, appropriate safety measures must be taken when handling flammable, explosive, or other hazardous chemicals. If unsure how to correctly perform the calibration process, it is best to consult a professional and contact the equipment supplier for assistance.

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