Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch
Baffle Flow Switch

Paddle/Baffle Flow Switch Explosion-Proof-SI01BS

The baffle flow switch is an explosion-proof flow switch. It is designed for industrial explosion-proof areas. The baffle flow switch has an adjustable adjustment bolt. By turning this bolt, the user can accurately set the flow point. Once the actual flow exceeds or falls below this set point, the micro switch will be activated to send a switch signal.

  • Support customization
  • OEM
  • High reliability
  • High repeatability
  • Large set flow range
  • Accurate flow monitoring capability
  • Flexible and adjustable settings
  • Rugged and durable design
  • High adaptability
  • Waterproof: IP65
  • Explosion-proof: EX ia llC T6 Ga
  • Corrosion-resistant

Baffle Flow Switch Explosion-Proof Introduction

The baffle switch can provide dual relay outputs. Users can also adjust the potentiometer by rotating the transmission screw to change the set value. This ensures the waterproofness and safety of the equipment.

You can learn more about our flow switches.

Baffle Flow Switch

The baffle flow switch adopts a streamlined structural design. This design is not only beautiful but also practical. Because it can effectively reduce the impact of the fluid on the baffle. This design improves the stability and durability of the equipment. At the same time, this type of switch also has the characteristics of low maintenance. Whether it is installed vertically or horizontally, the baffle flow switch can work stably.

The baffle flow switch can withstand high temperatures and high-pressure environments. It meets explosion-proof requirements. It has a wide range of applications in many industries such as petrochemicals, water treatment, HVAC, etc.

Baffle Flow Switch

Baffle Flow Switch Explosion-Proof Parameters

Setting range: Refer to the following table
Repeatability: ±2.5% total range
Wiring method: Terminal wiring
Output form: Micro switch SPDT (normally open + normally closed) output
Pressure resistance 25bar
Ambient temperature: -25~80℃
Medium temperature: ≤250℃
Average pressure loss: 0.08 bar (maximum flow)
Protection level IP65
Explosion-proof level R1″thread
Material Body: stainless steel
Process connection: stainless steel
Connecting rod: stainless steel
Baffle: stainless steel
Protective housing: stainless steel explosion-proof junction box

 

Applicable to pipe diameter ≤6″
Installation pipe diameter (DN) Applicable baffle model Pressure (bar) Adjustable range (water) L/min Hysteresis (water) L/min Weight (kg)
25 4 100 0.37~1.22 0.5 0.55
25 5 100 0.26~0.86 0.4
50 4 100 0.57~1.68 0.8
50 5 100 0.33~1.08 0.5

 

 

Applicable to pipe diameter ≤125″
Installation pipe diameter (DN) Applicable baffle model Pressure (bar) Adjustable range (water) L/min Hysteresis (water) L/min Weight (kg)
1″ 1 100 20~48 8 0.55
1 1/4″ 1 100 34~100 10
1 1/2″ 1 100 65~160 14
2″ 1 100 120~280 26
2 1/2″ 1 100 210~550 18
3″ 1 100 380~750 20
2″ 2 100 40~140 18
2 1/2″ 2 100 110~340 15
3″ 2 100 180~470 18
4″ 4 100 350~920 20
3″ 3 100 115~220 20
4″ 3 100 210~590 20
5″ 3 100 380~1200 40
6″ 3 100 550~1800 80
Note: Special customization is supported. The above parameters are tested by installing the switch vertically in a horizontal pipeline with 20℃ water as the medium.

Get a Quick Quote of Baffle Flow Switch

Sino-Inst’s baffle flow switches support customization. We can meet your measurement needs. If you have any questions about measuring flow, please contact us immediately. Our professional engineers will answer your questions.

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Baffle Flow Switch Explosion-Proof Applications

1. Industrial Manufacturing and Process Control

Cooling System Protection

Application scenarios:

Cooling water circulation systems of CNC machine tools

Laser cutting machines

Injection molding machines and other equipment.

Lubrication System Monitoring

Application scenarios:

Lubricating oil circulation systems of heavy machinery such as rolling mills and gearboxes.

Chemical Process Safety Interlock

Application scenarios:

Medium circulation control of equipment such as reactor cooling jackets and heat exchangers.

2. Energy, Power and Infrastructure

Boiler/Generator Safety Protection

Application scenarios: Power plant boiler feed water system, steam turbine lubricating oil system.

Water treatment system flow control

Application scenarios:

reverse osmosis (RO) membrane group water inlet, circulating cooling water dosing system.

New energy system auxiliary control

Application scenarios:

photovoltaic inverter cooling system, energy storage battery thermal management liquid cooling system.

3. Buildings and municipal facilities

HVAC system

Application scenarios:

air conditioning chilled water/cooling water circulation pump, fan coil water circuit.

Fire protection system safety

Application scenarios: fire pump outlet pipe, sprinkler system pipe network.

Water supply and drainage system monitoring

Application scenarios: sewage lifting pump station, rainwater collection pool.

Baffle Flow Switch

4. Special industries and customized applications

Ship and marine engineering

Application scenarios: ship main engine cooling water system, seawater desalination device.

Food and pharmaceutical industry

Application scenarios: CIP (cleaning in place) system, fermentation tank cooling water circuit.

5. Application in extreme working conditions

High temperature scenario:

In the cooling system of molten metal and the metallurgical industry, a ceramic baffle flow switch with a temperature resistance of 600℃ is used to monitor the flow of cooling medium.

High-pressure scenario:

In the mud circulation system of the oil drilling platform, a high-pressure flow switch with a pressure resistance of 50MPa is used to ensure drilling safety.

Explosion-proof scenario:

In the coal mine gas extraction system, an Ex d IIC T6 explosion-proof flow switch is used to monitor the flow of the extraction pipeline in real time.

More Detail

What is the Difference between a Pressure Switch and a Limit Switch?

Limit switches and pressure switches are both used to control the safety of mechanical movement.

Limit switches are mainly used to detect or control the stroke of mechanical equipment. Ensure that the equipment moves within the specified range to avoid misoperation or damage during the process. For example, when the robot arm reaches the specified position, the limit switch will stop the movement of the robot arm.

Pressure switches are mainly used to detect or control the pressure state. For example, in a hydraulic system, when the oil pressure is lower than a certain value, the pressure switch will open. Close the fluid control line to avoid damage to equipment or personnel.

Therefore, the applications of limit switches and pressure switches in system control are different. They both have their unique functions and roles.

Baffle Flow Switch

Key Points for Selecting Baffle Flow Switches

Flow threshold setting

Key parameters: trigger flow (such as 1L/min), reset flow (usually 80% of the trigger flow).

Selection tool: Determine the model by combining the flow-pressure drop curve provided by the supplier with the pipe diameter and medium viscosity.

Material and protection level

Media compatibility:

Ordinary waterway: brass/stainless steel body + EPDM sealing ring.

Corrosive media: 316L stainless steel + PTFE sealing ring.

Protection level: IP65 (dustproof and waterproof) is a general standard. IP67/IP68 is required for outdoor applications.

Output signal type

Mechanical switch: Direct drive contactor or relay, suitable for traditional control systems.

Electrical signal output: Optional dry contact (NO/NC), PNP/NPN transistor output, compatible with PLC/DCS system.

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