PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter
PTFE Gear Flow Meter

PTFE Gear Flow Meter for Corrosive Liquids

PTFE gear flow meter is excellent for high-purity flow applications or with corrosive liquids. It is used for precise continuous or intermittent measurement of liquid flow or instantaneous flow in pipelines. It is particularly suitable for flow measurement of high viscosity media such as heavy oil, polyvinyl alcohol, resin, etc.

  • Support customization
  • OEM
  • Chemically Inert Wetted Components
  • Various materials (stainless steel, PTFE, aluminum alloy)
  • Maximum pressure resistance 1.1 Mpa
  • Suitable for clean liquids and high viscosity liquids
  • High accuracy ±0.5% reading value
  • High repeatability 0.1%
  • High and low temperature (-196℃-200℃)
  • Wide range ratio 1:150
  • High resolution (10-16P/rpm)
  • Various signal output types (pulse, analog, 485 and Hart)
  • Can measure highly corrosive liquids (sulfuric acid, hydrofluoric acid, etc.)
  • Can measure high viscosity media (syrup, asphalt and honey, etc.)

Introduction of PTFE Gear Flow Meter

The gear flow meter flow signal display has two types: local display and remote display. Local display connects the rotation of the gear directly to the indicator needle on the instrument panel after a series of deceleration and speed ratio adjustment mechanisms. and it displays the total amount through a mechanical counter.

Remote display mainly drives the permanent magnet to rotate through the decelerated gear. The contacts of the spring relay are closed or opened synchronously with the same rotation frequency as the permanent magnet. Thus, electrical pulses are sent out and transmitted remotely to another display instrument.PTFE Gear Flow Meter

Technical Parameters of PTFE Gear Flow Meter

Measuring medium Liquid
Medium viscosity 5-500mm²/s (higher can be customized)
Ambient temperature -40-85 ℃
Medium temperature -40-80 ℃, high temperature type 200 ℃ (customized)
Pressure Aluminum 50bar/stainless steel 100bar /PTFE  11Bar
(High pressure can be customized 400bar)
Accuracy +/-0.5% reading (1:20 range),
+/-1% reading (full range), (the above data is based on 20cst viscosity liquid)
Repeatability +/-0.1% reading
Working voltage 9-26VDC
Explosion-proof grade ExdIIct6Gb
Protection grade IP65
Output signal Analog (4-20mA, 1-5V and 2-10V), pulse frequency 5Khz (Max)
Communication method RS485 supports standard Modbus-RTU protocol Hart GPRS Bluetooth
Electrical interface M20*1.5 (with metal explosion-proof connector)
Material
Body 1.4305(304SS), 1.4144(316L) , AL PTFE
Gear 304SS, 316L and high hardness alloy steel PTFE
Bearing Rolling bearing or sliding bearing PTFE
Seal FKM, NBR and PTFE
Flange National standard (GB/T9112 standard and HG/T20592-2010) American standard and Japanese standard optional
Accessories Internal and external thread conversion joint, Ermeto joint, sanitary chuck joint

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Sino-Inst’s gear flowmeters are suitable for various corrosive media. Sino-Inst has more than 20 years of experience in instrument measurement. We can provide you with the right solution. Please contact us to solve your problem!

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Applications of PTFE Gear Flow Meter

The PTFE gear flow meter is a volumetric flow meter. It is corrosion-resistant and chemically stable. It is suitable for measuring the flow of corrosive liquids and special chemicals. The following are the main application areas of the PTFE gear flow meter:

Chemical industry

Involving the transportation and metering of various corrosive liquids and special chemicals. Such as acids, alkalis, salt solutions and organic solvents. PTFE gear flow meter can withstand the erosion of these highly corrosive media.

Pharmaceutical industry

It is necessary to handle corrosive chemical raw materials and liquid medicines. PTFE gear flow meters meet the hygiene standards of the pharmaceutical industry. It is easy to clean and disinfect, and prevent cross-contamination.

Food and beverage industry

Some raw materials and additives may be corrosive. such as certain acidic juices, condiments, etc. PTFE gear flow meters measure the flow of these corrosive liquids. At the same time, its materials are non-toxic and odorless. It will not pollute food. It complies with food safety regulations.

Electronic semiconductor industry

A variety of high-purity chemicals and corrosive liquids. such as etching liquids, cleaning liquids, etc. PTFE gear flow meters can withstand these highly corrosive media. And it ensure the flow measurement accuracy of high-purity chemicals.

Environmental water treatment

The treatment of corrosive liquids, such as acid-base neutralization liquids, disinfectants, etc., is often involved. PTFE gear flow meters can be used for accurate metering of these corrosive agents.PTFE Gear Flow Meter

More Detail

What are the Types of Gear Flow Meters?

Oval gear flow meter:

Oval gear flow meter is a type of flow meter with higher accuracy. It uses mechanical measuring elements to continuously divide the fluid into a single known volume portion. The total flow volume is measured according to the number of times the metering chamber is repeatedly filled and discharged with the volume portion of fluid. Oval gear flowmeters are made of different materials (cast iron, cast steel, 304 stainless steel, 316 stainless steel). It is suitable for chemical, petroleum, pharmaceutical, electric power, metallurgy and food industries.

Spur gear flow meter:

Spur gear flow meter is used for precise continuous or intermittent measurement of the flow rate or instantaneous flow rate of liquid in a pipeline. It is suitable for flow measurement of high viscosity media such as heavy oil, polyvinyl alcohol, resin, etc. It can accurately measure small flow.

Helical rotor flow meter:

The helical rotor flow meter has a pair of helical rotors with special tooth shapes. It has the remarkable characteristics of no pulsation, extremely low noise, high precision, high reliability, large flow, and strong environmental adaptability. It is widely used in petrochemical, metallurgical, electronic, dock and other industries.

The helical rotor flow meter is used in conjunction with QF and GF transmitters. Output electrical pulse signals for remote integration indication.

Three-rotor flow meter (also known as “three-axis scraper flow meter”):

The three-rotor flow meter can continuously measure the flow of liquid in a closed pipeline. The flow meter is mainly composed of two parts: measurement and integration. The flow meter has low mechanical friction and long service life. And it has strong adaptability to viscosity changes. It is widely used in the measurement of transit trade settlement of various crude oil and refined oil. The flow meter can indicate on-site, and can also be connected to explosion-proof pulse or 4~20mA transmitter for remote measurement. It can realize automatic control.PTFE Gear Flow Meter

What is PTFE Used for?

1. Manufacturing of Core Components

PTFE is often used as the manufacturing material of the core component of gear flowmeters, gears, because of its excellent corrosion resistance, high and low temperature resistance and low friction coefficient. In gear flow meters, the gears rotate when the fluid passes through. PTFE gears can ensure long-term stable operation in corrosive fluids. It can reduce friction loss and improve measurement accuracy. 

2. Improve measurement accuracy

PTFE gear flow meters use precision gear transmission mechanisms. Due to the low friction and high stability of PTFE materials themselves. The gears can more accurately capture the flow information of the fluid during rotation, thereby achieving high-precision flow measurement. This is crucial for industrial applications that require accurate measurement of fluid flow.

3. Expand application areas

PTFE gear flow meters are widely used in the measurement of various corrosive fluids due to their corrosion resistance and high-precision measurement characteristics. Such as corrosive liquids such as acids, alkalis, and salts in the chemical industry, and oil product measurement in the petroleum industry. In addition, in the pharmaceutical industry, accurate metering of liquid medicine is crucial to the quality of medicine. PTFE gear flow meters are also able to provide accurate flow data. 

4. Enhance equipment durability

PTFE material not only has excellent corrosion resistance, but also has good weather resistance and high and low temperature resistance. This enables the PTFE gear flow meter to maintain stable operation under various extreme environmental conditions and extend the service life of the equipment. Reduce downtime and maintenance costs caused by equipment failure.PTFE Gear Flow Meter

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